xr60cx manual
Installation and Operating Instructions
Mount the XR60CX controller on a vertical panel using the provided bracket. Ensure proper electrical connections‚ respecting voltage requirements and relay compatibility. Avoid exposure to moisture and extreme temperatures during installation. Follow the setup guide for configuring parameters and initial startup procedures.
1.1 General Warnings
Important Safety Precautions: Ensure the controller is used only for its intended purpose. Verify the correct supply voltage before connecting. Avoid exposure to water or moisture‚ and prevent sudden temperature changes. Disconnect all power before performing maintenance. Do not open the instrument or modify it. In case of failure‚ return the unit to the distributor or manufacturer with a detailed fault description. Ensure wires for probes‚ loads‚ and power are separated to prevent interference. Use mains filters in industrial settings if necessary. Always follow the manufacturer’s guidelines for installation and operation to ensure safe and reliable performance.
1.2 General Description
The Dixell XR60CX is a compact‚ microprocessor-based temperature controller designed for medium or low-temperature refrigeration units. Measuring 32 x 74 mm‚ it features three relay outputs for compressor‚ fan‚ and defrost management‚ supporting both electrical and hot gas defrost modes. The controller includes inputs for up to three probes‚ enabling precise temperature control‚ defrost termination‚ and fan management. Additionally‚ it offers a digital input for external signals and compatibility with ModBUS-RTU networks via the HOT KEY output. The XR60CX is fully configurable through user-friendly parameters‚ ensuring flexibility for various applications. Its robust design and advanced features make it ideal for managing refrigeration systems efficiently and reliably.
1.3 Controlling Loads
The XR60CX features three relay outputs for controlling the compressor‚ fan‚ and defrost systems. Each relay is rated for 8A or 16A‚ depending on the model‚ and supports various voltage ranges (12V‚ 24V‚ 120V‚ or 230V). The compressor relay manages the primary cooling load‚ while the fan relay controls ventilation based on temperature settings. The defrost relay can handle either electrical heaters or hot gas systems for efficient defrosting. Relay outputs are isolated to prevent interference‚ ensuring reliable operation. Proper wiring and load matching are essential to avoid exceeding current ratings. Always refer to the technical specifications to ensure compatibility with your system’s requirements.
1.4 Front Panel Commands
The XR60CX controller features an intuitive front panel with navigation keys for easy operation. The UP key increases parameter values or browses through settings‚ while the DOWN key decreases values or navigates backward. Pressing the UP key displays the maximum stored temperature‚ and the DOWN key shows the minimum. In programming mode‚ these keys help select and adjust parameters. The front panel also includes a key to switch the instrument off when required. LEDs provide visual feedback for system status‚ alarms‚ and active functions. Use these commands to configure settings‚ monitor temperatures‚ and ensure optimal performance. Always refer to the manual for detailed command sequences and programming instructions.
1.5 Voltage Selection Guidelines
Ensure the XR60CX controller is configured for the correct voltage supply before installation. For 12 or 24V systems‚ use model XR60CX-AN1F1. For 120V applications‚ select XR60CX-4N1F1‚ and for 230V systems‚ choose XR60CX-5N1F1. Verify the voltage rating matches the controller to avoid damage; Proper voltage selection is critical for reliable operation and safety. Always refer to the manual for specific voltage configuration details and ensure compatibility with your system’s power supply requirements. Incorrect voltage selection can lead to malfunction or damage‚ so double-check before connecting the controller to the power source. Follow these guidelines to ensure optimal performance and longevity of the device. Proper voltage setup is essential for safe and efficient operation. Always consult the manual for detailed instructions.
Features and Functionalities
The XR60CX offers advanced temperature control with three relay outputs for compressor‚ fan‚ and defrost. It supports electrical and hot gas defrost modes‚ fan control‚ and multiple probe inputs for precise temperature management. The HOT KEY output enables ModBUS-RTU compatibility for network integration.
2.1 Defrost Modes (Electrical and Hot Gas)
The XR60CX supports two defrost modes: electrical and hot gas. Electrical defrost uses a heater‚ while hot gas defrost reverses the refrigeration cycle. Parameters like tdF‚ IdF‚ and MdF control the defrost interval‚ duration‚ and mode. Timed or temperature-controlled defrost options are available. After defrost‚ a dripping time (Fdt) can be set to prevent water damage. These modes ensure efficient defrosting‚ maintaining performance and preventing ice buildup on evaporators. The controller automatically manages defrost cycles based on configured settings‚ ensuring optimal operation in refrigeration systems. This feature is crucial for maintaining system efficiency and longevity.
2.2 Fan Control Modes
The XR60CX offers four fan control modes: C_n‚ o_n‚ C_Y‚ and o_Y. In C_n mode‚ fans operate with the compressor and stop during defrost. o_n mode keeps fans running even when the compressor is off‚ but not during defrost. C_Y and o_Y modes allow fans to run during defrost‚ either synchronized with the compressor or continuously. Additional settings like FSt (fan stop temperature) prevent fan operation above a set temperature‚ while Fct (fan control differential) avoids short cycling by comparing evaporator and room temperatures. These modes optimize airflow‚ reduce energy use‚ and prevent ice buildup‚ ensuring efficient system performance across various applications.
2.3 Temperature Probe Inputs
The XR60CX features three NTC or PTC probe inputs for precise temperature monitoring. The first probe controls the main temperature‚ while the second monitors the evaporator for defrost termination and fan management. The optional third probe connects to HOT KEY terminals for condenser temperature monitoring or auxiliary temperature display. Probe calibration is adjustable via parameters‚ ensuring accuracy across applications. Proper probe placement is essential to avoid interference and ensure reliable readings. These inputs allow the controller to regulate temperature effectively‚ enabling advanced features like defrost management and fan control. Regular calibration and correct installation are crucial for optimal performance and system reliability.
2.4 Hot Key Output and ModBUS-RTU Compatibility
The XR60CX controller features a HOT KEY output‚ enabling connection to a ModBUS-RTU compatible network via an external XJ485-CX module. This allows for advanced monitoring and programming capabilities. The HOT KEY output facilitates communication with Dixell’s X-WEB family monitoring systems‚ enhancing control and data management. The module enables seamless integration into building management systems (BMS) or remote monitoring platforms. This feature is ideal for multi-unit systems‚ offering centralized control and real-time data access. The ModBUS-RTU compatibility ensures reliable communication‚ while the HOT KEY simplifies setup and integration. This functionality makes the XR60CX versatile for both standalone and networked applications‚ providing flexibility for various installation requirements.
Parameters and Settings
Configure parameters to customize temperature control‚ defrost cycles‚ and fan operation. Adjust settings like differential‚ defrost interval‚ and fan delay to optimize system performance and efficiency.
3.1 Configuration Parameters
The XR60CX offers customizable configuration parameters to tailor its operation. Key settings include temperature differential (Hy)‚ compressor cut-out points‚ and fan control modes. Adjust parameters like Fon and FoF to manage fan cycling during compressor off periods. The Fct parameter prevents short fan cycles by monitoring temperature differences‚ while FSt sets a threshold to stop fans when evaporator temperature exceeds a set value. Defrost parameters (tdF‚ IdF‚ MdF) control defrost mode‚ cycle intervals‚ and duration. Use the HOT KEY for advanced programming and network integration via ModBUS-RTU. Ensure settings align with application needs for optimal performance and efficiency.
3.2 Alarm Signals and Configuration
The XR60CX features configurable alarm signals to monitor system performance. Temperature alarms are set using parameters like ALC‚ which configures high and low limits. When an alarm occurs‚ the display shows “ALARM‚” and specific codes indicate the issue. Users can acknowledge alarms via the front panel. Additional alarms monitor probe faults and system malfunctions. Configure these settings to ensure timely alerts for potential issues‚ enhancing operational safety and reliability. Proper setup of alarms is crucial for maintaining optimal system function and preventing downtime.
3.3 Fan Delay and Activation Settings
The XR60CX allows precise control of fan operation through configurable parameters. The Fnd parameter sets a post-defrost fan delay‚ enabling drip time. Fan modes include synchronous operation with the compressor or continuous running. Additional settings like Fon and FoF enable cyclical fan activation even when the compressor is off. The Fct parameter prevents short cycling by activating fans based on temperature differences. These settings ensure efficient system operation‚ reducing wear and optimizing performance. Proper configuration of fan settings is essential for maintaining desired temperatures and system efficiency‚ especially in applications requiring precise climate control.
3.4 Defrost Cycle Settings
The XR60CX offers flexible defrost cycle management through parameters like tdF‚ IdF‚ and MdF. The tdF parameter selects between electrical or hot gas defrost. IdF sets the interval between defrost cycles‚ while MdF specifies the maximum defrost duration. After defrost‚ the Fdt parameter enables a drip time delay. These settings ensure efficient defrosting‚ preventing ice buildup and maintaining system performance. Proper configuration is crucial for optimizing energy use and extending equipment lifespan. The controller also provides real-time monitoring and adjustment capabilities for precise control over defrost operations‚ enhancing overall system reliability and efficiency in refrigeration applications.
Electrical Connections
The XR60CX features three relay outputs for compressor‚ fan‚ and defrost control. Voltage selection models include XR60CX-AN1F1 (12/24V)‚ XR60CX-4N1F1 (120V)‚ and XR60CX-5N1F1 (230V). Ensure proper wiring for probe inputs and HOT KEY output for ModBUS-RTU compatibility.
4.1 Connection Diagrams
The connection diagrams for the XR60CX controller provide a clear visual representation of wiring requirements. These diagrams detail the layout for the three relay outputs (compressor‚ fan‚ and defrost)‚ probe inputs‚ and HOT KEY output; They also illustrate the power supply connections and optional digital input configurations. The diagrams are essential for ensuring proper electrical connections‚ avoiding short circuits‚ and maintaining compatibility with the selected voltage model (12/24V‚ 120V‚ or 230V). Always refer to the diagrams for accurate wiring of the temperature probes‚ ensuring they are connected to the correct terminals. This visual guide helps users avoid common installation errors and ensures safe‚ efficient operation of the controller.
4.2 Relay Outputs for Compressor‚ Fan‚ and Defrost
The XR60CX controller features three relay outputs for managing the compressor‚ fan‚ and defrost systems. The compressor relay controls the refrigeration cycle‚ while the fan relay regulates airflow for efficient cooling. The defrost relay can handle both electrical and hot gas defrost modes. Each relay is rated for specific current loads‚ ensuring reliable operation. Proper wiring of these outputs is critical to avoid damage and ensure safe function. The relays are activated based on configured parameters such as temperature set points and defrost cycles. Regular inspection of connections and relay operation is recommended to maintain optimal performance and prevent system failures. These outputs are central to the controller’s ability to manage refrigeration processes effectively.
4.3 Probe Calibration and Setup
The XR60CX controller supports up to three NTC or PTC probes for precise temperature monitoring. The first probe monitors the controlled temperature‚ while the second regulates defrost termination and fan operation. The optional third probe connects to the HOT KEY terminals for condenser temperature monitoring or additional temperature display. Calibration is essential for accuracy and is achieved through specific parameters such as P4P for probe presence detection and o4 for offset adjustment‚ ranging from -12 to 12°C or -21 to 21°F. Proper probe placement and wiring are critical to ensure reliable readings. Regular calibration ensures optimal system performance and prevents temperature control errors. Always refer to the manual for detailed setup instructions.
Technical Data
The XR60CX features 3 relay outputs for compressor‚ fan‚ and defrost control‚ operating on 12/24V‚ 120V‚ or 230V. Probe calibration ranges from -12.0°C to 12.0°C (-21°F to 21°F)‚ ensuring precise temperature management and compatibility with various applications.
5.1 Relay Output Ratings
The XR60CX controller features three relay outputs for compressor‚ fan‚ and defrost management. The compressor relay supports up to 8A or 16A‚ depending on the model (e.g.‚ XR60CX-AN1F1 or XR60CX-5N1F1). The fan and defrost relays are rated for 8A. These outputs are compatible with 12/24V AC/DC‚ 120V‚ or 230V systems‚ ensuring versatility across different applications. Always ensure the load does not exceed the maximum current rating to prevent damage. For inductive loads‚ Dixell recommends using mains filters (e.g.‚ model FT1) to minimize electrical interference. Proper wiring and adherence to technical specifications are essential for safe and reliable operation.
5.2 Probe Offset and Calibration Ranges
The XR60CX controller supports precise temperature control with adjustable probe offsets. The fourth probe calibration range is -12.0 to 12.0°C (-21.0 to 21.0°F)‚ allowing fine-tuning for accuracy. This feature ensures optimal performance in various environments. Calibration is essential for maintaining precise temperature regulation‚ especially in critical applications. Adjustments are made via configuration parameters‚ ensuring easy customization. Proper calibration prevents deviations and ensures reliable operation. Regular checks are recommended to maintain accuracy and system efficiency. This feature enhances the controller’s adaptability to different setups and operating conditions‚ making it suitable for both heating and cooling systems. Calibration ensures consistent performance across all temperature ranges. Regular maintenance is advised to uphold precision and reliability.
5.3 Operating Voltage and Compatibility
The XR60CX controller is compatible with multiple voltage ranges to suit various applications. Models are available for 12/24V‚ 120V‚ and 230V systems‚ ensuring versatility. Select the appropriate model based on your voltage needs. For 12/24V systems‚ use the XR60CX-AN1F1. For 120V applications‚ choose the XR60CX-4N1F1. The XR60CX-5N1F1 is designed for 230V systems. Ensure the correct voltage model is selected to avoid damage. The controller’s design allows seamless integration into different power systems‚ making it adaptable for global use. Proper voltage selection is crucial for safe and reliable operation. Always verify the voltage before installation to prevent malfunctions. This flexibility ensures the XR60CX can be used in diverse electrical environments without compromising performance. Voltage compatibility is a key feature for its universal application. Regular checks ensure optimal functionality; The controller is built to handle various power requirements efficiently. Voltage selection is critical for maintaining warranty and operational integrity.
Safety Precautions
Disconnect power before maintenance. Avoid moisture and extreme temperatures. Ensure proper wiring and probe installation. Do not open the instrument. Follow application limits strictly.
6.1 Maintenance and Inspection
Regularly inspect the controller for signs of wear or damage. Clean the unit to prevent dust buildup‚ ensuring optimal performance. Verify electrical connections are secure and free from corrosion. Check relay outputs and probes for proper function. Replace any faulty components promptly. Schedule routine checks to ensure compliance with operational limits and safety standards. Maintain proper storage conditions when not in use to prevent damage. Always follow manufacturer guidelines for maintenance to ensure reliability and longevity of the XR60CX controller. Regular maintenance helps prevent unexpected failures and ensures consistent operation in refrigeration applications.
6.2 Handling and Storage Guidelines
Handle the XR60CX controller with care to prevent physical damage. Avoid exposing the unit to excessive moisture or humidity. Store the controller in its original packaging or a protective case to prevent scratches or dents. Keep it in a dry‚ cool environment‚ away from direct sunlight and extreme temperatures. Ensure the storage area is free from dust and contaminants. Avoid stacking heavy objects on top of the controller. When not in use‚ disconnect all electrical connections to prevent damage from power surges. Follow manufacturer guidelines for storage to maintain the unit’s integrity and functionality. Proper handling and storage ensure the controller remains operational for future use.
6.3 Electrical Safety Measures
Always disconnect power before performing maintenance or repairs. Ensure all connections are secure and meet rated specifications. Use appropriate circuit protection devices to prevent overloads. Avoid exposing the controller to water or moisture‚ which may cause electrical hazards. Keep wires separated and organized to prevent short circuits. Use grounded power supplies to maintain electrical safety. Ensure the controller is installed in a well-ventilated area to prevent overheating. Follow all local electrical codes and regulations during installation. Never attempt to open or modify the controller‚ as this can void the warranty and pose safety risks. Proper adherence to these measures ensures safe and reliable operation of the XR60CX controller.
Troubleshooting
Identify common issues like sensor faults or incorrect settings. Refer to error codes for specific diagnoses. Check connections and configurations; Consult the manual or support for unresolved problems.
7.1 Common Issues and Solutions
Common issues with the XR60CX include incorrect temperature readings‚ compressor malfunction‚ and fan errors. For temperature inaccuracies‚ check probe connections and calibration. If the compressor fails to start‚ verify voltage supply and relay functionality. Fan issues may stem from incorrect FnC parameter settings or obstructed airflow. Reset parameters to default if configuration errors occur. Ensure all electrical connections are secure and free from interference. Refer to the error codes in the manual for specific diagnostics. If problems persist‚ contact Dixell support for further assistance or consider updating the controller’s software.
7.2 Error Codes and Their Meanings
The XR60CX displays error codes such as E1‚ E2‚ and E3‚ each indicating specific malfunctions. E1 typically signifies a probe fault‚ such as an open or short circuit. E2 relates to temperature extremes‚ where the system exceeds set limits. E3 indicates communication issues‚ often with ModBUS-RTU connections. Additional codes like E4 and E5 may denote compressor or fan malfunctions. Refer to the troubleshooting section for detailed explanations and corrective actions. Addressing these codes promptly ensures optimal performance and prevents system damage. Always consult the manual for accurate diagnostics and solutions tailored to the XR60CX controller.
User Manual Overview
This manual is part of the product and should be kept near the instrument for easy reference. It includes setup instructions‚ technical specifications‚ safety information‚ operating procedures‚ and maintenance guidelines.
8.1 Quick Start Guide
Ensure the controller voltage matches your system (12/24V‚ 120V‚ or 230V). Use the appropriate model:
– XR60CX-AN1F1 for 12/24V‚
– XR60CX-4N1F1 for 120V‚
– XR60CX-5N1F1 for 230V.
Mount the controller on a vertical panel using the provided bracket.
Connect the probes and loads according to the connection diagrams.
Set the desired temperature using the front panel buttons.
Refer to the manual for detailed configuration and operation.
The manual provides comprehensive guidance for setup‚ safety‚ and maintenance.
8.2 Detailed Operating Instructions
The XR60CX controller requires careful setup and configuration. Start by connecting the power supply‚ ensuring the voltage matches your system. Next‚ attach the temperature probes to their respective locations‚ such as the evaporator and condenser. Configure the controller parameters‚ including the temperature setpoint‚ differential‚ and defrost cycle settings. Use the front panel buttons to navigate through the menu and adjust settings as needed. The HOT KEY function allows for advanced programming and connectivity to ModBUS-RTU networks. Once configured‚ the controller will regulate the compressor‚ fan‚ and defrost systems automatically. Regularly monitor the system performance and adjust parameters to optimize operation. Refer to the manual for troubleshooting and maintenance procedures.
Additional Resources
Visit Dixell’s official website for comprehensive documentation‚ software updates‚ and technical support. Contact their customer service for inquiries or troubleshooting assistance at support@dixell.com.
9.1 Online Documentation and Downloads
The official Dixell website offers comprehensive online documentation for the XR60CX controller‚ including installation guides‚ user manuals‚ and technical specifications. Visit www.dixell.com to access these resources. Additional manuals and guides can be downloaded for free from trusted platforms like ManualsLib‚ which provides detailed operating instructions and troubleshooting tips. These documents cover setup‚ configuration‚ and maintenance procedures‚ ensuring optimal performance of the controller. Users can also find software updates and compatibility information to enhance functionality. For convenience‚ all materials are available in multiple languages‚ catering to a global audience. Ensure to refer to these official sources for accurate and up-to-date information.
9.2 Manufacturer Support and Contact Information
Dixell provides dedicated support for the XR60CX controller through various channels. For technical inquiries or assistance‚ contact their support team at support@dixell.com or visit their official website at www.dixell.com. The website features a comprehensive support section with FAQs‚ troubleshooting guides‚ and contact forms. Users can also reach out to authorized distributors for localized support and spare parts. Dixell’s global network ensures prompt service‚ addressing installation‚ configuration‚ and operational issues efficiently. For urgent matters‚ phone support is available at +39 049 9276988. The manufacturer is committed to providing reliable assistance to ensure optimal performance and longevity of the XR60CX controller.